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About HushTug Leather

About Himeji Leather | HushTug – Made in Japan, using Himeji Leather
[About the Material] HushTug currently uses Japanese-made Himeji leather for all its products. We have completely transitioned from the Mongolian leather previously used to Japanese-made Himeji leather.
Leather Story

The Himeji Leather Manufacturing Process

Japanese-made Himeji leather is used in all HushTug products.
Here, we introduce a part of the manufacturing process until it reaches the customer's hands.

About Himeji Leather

Himeji Leather: Japan's Pride.

HushTug currently uses Japanese-made Himeji leather for all its products.

Himeji Leather – Japanese-made genuine leather used by HushTug

Himeji is a city that produces about 90% of Japan's leather, holding the top spot in production volume nationwide. It has flourished as a leather industry since the Kamakura period, with Himeji leather even being used in Toyotomi Hideyoshi's armor.

Soft and high-quality Himeji leather is highly valued worldwide and used by various leather brands. New leather processing methods are researched daily, resulting in thousands of different types.

On this page, we will introduce a part of the process by which the leather that reaches our customers is processed.

Nakajima Kogyosho – A long-established tannery producing HushTug's Himeji leather
Tannery
Nakajima Kogyosho
A long-established tannery in Himeji, Hyogo Prefecture, that produces HushTug's leather. With 67 years of history, it produces 2,500 to 3,000 hides per month.
Manufacturing Process

Manufacturing Process


01 Hide Cleaning

First, this is the process of removing hair and flesh from animal hides and cleaning them. Hides taken from animals are transported in this state.

Images are in black and white due to their graphic nature.
Hide before cleaning

Salt is sprinkled over the entire hide to prevent decomposition before cleaning. The proximity of Ako City, known as a famous salt-producing region in Japan, was one of the factors that contributed to Himeji's thriving leather industry.

For cleaning, the hides are placed in large drums like this for several days.

Cleaning drum
The amount of water required to process a single hide can be as much as 1 to 3 tons. Himeji, located between the two Ibo Rivers and the Hieda River, could secure large quantities of water. Furthermore, the softness of the water enabled the production of supple and high-quality leather.
02 Sun Drying

In the next step, the wet hides are dried by sun. It is crucial to dry them in a natural environment to preserve the leather's original texture, as using heaters can diminish it.

Sun drying – Natural drying process for Himeji leather
Himeji's warm climate and low rainfall made it an exceptionally suitable region for sun drying in Japan.
03 Softening

In the next step, the dried and hardened hides are softened using a machine.

Softening process

If you listen closely, you can hear a powerful sound of leather pieces colliding.

04 Dyeing

Finally, the leather is colored. The leather passes through a spray that applies the dye.

Dyeing process

Around this stage, the leather begins to be processed into the familiar material we know.

FAQ

Frequently Asked Questions

What kind of leather is used in HushTug bags and wallets?
HushTug currently uses Japanese-made Himeji leather for all its products. It is genuine leather manufactured by Nakajima Kogyosho, a long-established tannery in Himeji City, Hyogo Prefecture.
Does HushTug use Mongolian leather?
No. HushTug currently does not use Mongolian leather. All products have now fully transitioned to Japanese-made Himeji leather.
Where is the leather manufactured?
It is manufactured at the long-established tannery "Nakajima Kogyosho" in Himeji City, Hyogo Prefecture. The sewing of the products is handled by D.bell Co., Ltd. (established approximately 90 years ago), a domestic factory in Saitama Prefecture. Everything is manufactured in Japan.
What are the characteristics of Himeji leather?
Himeji leather accounts for about 90% of domestic leather production in Japan and has a history dating back to the Kamakura period. In Himeji, blessed with soft water and a warm climate, it is finished with a soft and supple texture. It is highly valued by leather brands around the world.
HushTug products made with Himeji leather

Himeji leather is carefully processed, hide by hide, through these stages.
Indulge in the fine texture of this high-quality leather, reflecting its long history.

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