About HushTug Leather
The Himeji Leather Manufacturing Process
Japanese-made Himeji leather is used in all HushTug products.
Here, we introduce a part of the manufacturing process until it reaches the customer's hands.
Himeji Leather: Japan's Pride.
HushTug currently uses Japanese-made Himeji leather for all its products.
Himeji is a city that produces about 90% of Japan's leather, holding the top spot in production volume nationwide. It has flourished as a leather industry since the Kamakura period, with Himeji leather even being used in Toyotomi Hideyoshi's armor.
Soft and high-quality Himeji leather is highly valued worldwide and used by various leather brands. New leather processing methods are researched daily, resulting in thousands of different types.
On this page, we will introduce a part of the process by which the leather that reaches our customers is processed.
Manufacturing Process
First, this is the process of removing hair and flesh from animal hides and cleaning them. Hides taken from animals are transported in this state.
Salt is sprinkled over the entire hide to prevent decomposition before cleaning. The proximity of Ako City, known as a famous salt-producing region in Japan, was one of the factors that contributed to Himeji's thriving leather industry.
For cleaning, the hides are placed in large drums like this for several days.
In the next step, the wet hides are dried by sun. It is crucial to dry them in a natural environment to preserve the leather's original texture, as using heaters can diminish it.
In the next step, the dried and hardened hides are softened using a machine.
If you listen closely, you can hear a powerful sound of leather pieces colliding.
Finally, the leather is colored. The leather passes through a spray that applies the dye.
Around this stage, the leather begins to be processed into the familiar material we know.
Frequently Asked Questions
Himeji leather is carefully processed, hide by hide, through these stages.
Indulge in the fine texture of this high-quality leather, reflecting its long history.
